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  PIONEER ENGINEERING SERVICES
ISO 9001 : 2000 Certified
 

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Company Profile
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    Cement Plants Machinery Spares
    Grinding & Crusher Parts
    Pump & Chemical Machinery Spares
    Thermal Power Plant Spares


 
 
Company Profile
Business Type Exporter , Manufacturer , Supplier
Product Range

The firm has been producing mainly alloy steel and iron castings for fertilizer plant, cement plant, and earthmoving & mining equipment spares as per Indian standards. Following is a detailed list:

SR NO.

PRODUCT RANGE

IS SPECI. NO.

RELATED NAME OF PRODUCT

01

Abrasion Resistant Iron Castings

IS-4771/1985

ASTM - 532

Ni-Hard Castings / Hi-Chrome Castings

02

Austentic Iron Castings

IS-2749/1974

ASTM – 436

Ni-Resist Castings

03

Grey Iron Castings

IS-210/1993

ASTM - 48

Grey Iron Castings

04

Carbon Steel Castings for General Engg. Purpose

IS-1030/1989

ASTM - 27

Cast Steel / WCB Castings

05

Austentic Manganese Steel Castings

IS-276/1992

ASTM – 128

Mn-Steel Castings

06

Carbon Steel Castings for Surface Hardening

IS-2707/1989


07

Corrosion Resistant High Alloy Steel and Nickel Base Castings for General Application.

IS-3444/1987

Stainless Steel Castings S.S.304/ 310/316/ 410/316L

08

Heat Resistant Alloy Steel and Nickel Base Castings

IS-4522/1986

ASTM – 297

Heat Resistance Cast Steel (HRCS)

09

High Strength Steel Castings for General Engineering and structural purpose

IS-2644/1994

-

10

One – Percent Chromium Steel Castings for Resistance to Abrasion

IS-4896/1992

-

11

1.5 Percent Manganese Steel Castings

IS-2708/1973

Mn-Steel Casting

12

Alloy Austentic Manganese Steel Castings

IS-503/1963

-

13

High Tensile Steel Castings

IS-2644/1964

-

14

Low Alloy types of Abrasion – Resistant Hardening Steel Castings

IS-1570/1961

-

15

Case Hardening Steel Castings

IS-157071961

EN Steel Castings

all grades

 

Details of License as per Statutory Regulation Factory License No.: 014283
Details of Plant and Machinery

SR NO.

NAME OF MACHINES

QTY.

CAPACITY

01

M. F. Induction Furnace I.P. Make

M. F. Induction Furnace I.T. Make

01 No.

01 No.

350 KW

250 KW

02

Crucible Inductotherm Make

02 Nos.

1000 Kg. / 500 Kg.

Crucible Inductotherm Make

02 Nos.

300 Kg./200 Kg.

03

Spectrometer for chemical test

(Metal Power - Metavision-108)

01 No.

Ferrous / Non-Ferrous

04

Grinding machine for Sample Preparation for testing (Physical & Chemical Testing)

01 No.


05

Digital Hardness Tester

(Make: Timeleeb’s – TH-130)

01 No.


06

Digital Temperature Measure (Make: Suyas)



07

Geared Ladle

01 No.

1000 Kg.

08

Geared Ladle

01 No.

500 Kg.

09

Sand Mixer Machine

04 Nos.

300.00 Kg.

10

Fettling Shop Equipped with

  1. Flexible Shaft Grinder Machine

  2. Mount Point Grinder Machine

  3. Zula Grinder machine


06 Nos.

03 Nos.

 

04 Nos.


11

E. O. T. Crane With Hoist

02 Nos.

5 Tone

12

E. O. T. Crane With Hoist

03 Nos.

3 Tone

13

Drilling Machine

01 No.


14

Oil fired Heat Treatment Furnace (84”x48”x48”)

01 No.

4000 Kg.

15

Electric Heat Treatment Furnace (96”x48”x48”)

01 No.

4500 Kg.

16

Welding Machine

04 No.


17

Cooling Tower

02 No.


18

Air Compressor

02 No.


19

Diesel Oil Engine

02 Nos.


20

Water Treatment Plant

02 Nos.


21

Lathe Machine

04 Nos.


22

Bench Grinder

02 Nos.

Quality Control Details Laboratory Testing Details
  • Chemically Testing by SPECTRO MACHINE (Metavision – 108) at our works having in-house facility
  • Non Destrictive Testing i.e. Ultrasonic Testing, X-Ray Testing can be done at our premises through outside Agencies
  • Microstructure, Physical Testing & Third party Laboratory Government facilities Available locally
Registrations
Registered with SSI and NSIC
Technical Supervisory Staff 4
No. of Skilled & Unskilled Workers 24
Production Capacity
  • Normal: 1200 MTPA
  • Maximum (24 hrs. basis): 2400 MTPA
Raw Material Stock
As per requirement like M. S. Scrap, S. S. Scrap, Pig Iron, Ferro Alloys – Nickel, Chromium, Molly, Manganese, etc.
Process Manufacturing Brief
Ferrous Castings are manufactured as per Party’s Pattern & Drawing by 350 KW-600 Kgs. & 350.00 Kgs., M.F. Induction Furnace Inductotherm Make and by 1000 Kg. & 500 Kg.Crucible Inductotherm Make.
 

Drag Chain Link Assy. & Link Spares
Drag Chain Link Assy. & Link Spares
Hammer For Clincker Breaker
Hammer For Clincker Breaker
RFT & CFG Plate, Grate Plate (Shell Moulded)
RFT & CFG Plate, Grate Plate (Shell Moulded)
Blow Bar & Hammer
Blow Bar & Hammer
Cement Plant Machinery Spares & Parts
Cement Plant Machinery Spares & Parts
Nose Ring Segment, Tip Casting, KD-2551
Nose Ring Segment, Tip Casting, KD-2551
Toggle, Pitment & Travelling Wheel
Toggle, Pitment & Travelling Wheel
Gear, Pulley & Outer-Inner Ring for Kiln
Gear, Pulley & Outer-Inner Ring for Kiln
Crushing Ring, Pulley, Crushing Disk
Crushing Ring, Pulley, Crushing Disk
Crusher Plant Machinery Spares & Parts
Crusher Plant Machinery Spares & Parts
Tooth, Adaptor & Roller
Tooth, Adaptor & Roller
Suction Disc, Repeller, End Disk
Suction Disc, Repeller, End Disk
Wear Bush
Wear Bush
Casing, Impeller, Close Impeller
Casing, Impeller, Close Impeller
Pump & Chemical Machinery Spares & Parts
Pump & Chemical Machinery Spares & Parts
Grinding Roller, Bearing housing, Guide Wear Plate
Grinding Roller, Bearing housing, Guide Wear Plate
Wear Liner, Ni-Hard Pipe, Ash Roller
Wear Liner, Ni-Hard Pipe, Ash Roller
Thermal Power Plant Machinery Spares
Thermal Power Plant Machinery Spares
Toothed - Plain Hammer, Chain Link, and Liners
Toothed - Plain Hammer, Chain Link, and Liners
Contact Details
PIONEER ENGINEERING SERVICES
ISO 9001 : 2000 Certified
Plot No. 428, G.I.D.C., Odhav,Ahmedabad - 382415, Gujarat, India
Phone:91-79-22974605/22974559
Fax:91-79-22974559
Send Mail   Send SMS   
Key Personnel
Mr. Paresh Patel
Mobile:+919825154673

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